CR309-4 Common Rail Test Bench 4 Injectors 4 Flow Sensor

The BEACON CR309-4 common rail injector test bench is the upgraded 4-injector version of the CR309 platform, designed for high-volume diesel workshops and service centers that need to test multiple injectors simultaneously with maximum efficiency.

Standard Configuration and Optional Modules
The CR309-4 integrates all standard CR309 features including solenoid and piezoelectric common rail injector testing with built-in IQA coding function. Plus 4 flow sensors for simultaneous 4-injector testing with automatic report generation. Optional modules include Common Rail pump testing, HEUI medium pressure injector and actuation pump testing, CAT 320D high-pressure pump testing, EUI/EUP/HPI cam box testing, VP37/VP44/RED4, Denso V3/V4/V5, AHE dynamic stroke measurement, and pump nozzle testing.

1. Test 4 Injectors Simultaneously (Standard)

Test 4 common rail injectors at the same time with 4 dedicated flow sensors for each injector position. Includes 3 additional flow sensors, 3 high pressure oil pipes, 6 solenoid valves, 6 filter elements, 3 filters, and 1 four-injector accessory kit. The 4-injector configuration reduces total test time by 75 percent compared to single-injector sequential testing.

2. Common Rail Injector Test (Standard)

Tests solenoid and piezoelectric common rail injectors with more than 7,500 pre-loaded test data records covering Bosch (2,493 entries), Denso (4,287 entries), Siemens (171 entries), Delphi (449 entries), Caterpillar (17 entries), Cummins (54 entries), and MTU (19 entries). Supports all major global injector brands.

3. Simultaneous Test Report Output (Standard)

Automatic test report generation for all 4 injectors simultaneously after test completion. Report includes rail pressure profile, injection quantity at multiple reference points, response time, IQA coding value, and pass/fail status for each of the 4 injectors. Single button operation.

4. Piezoelectric Injector Test (Standard)

Tests the latest generation piezoelectric injectors with full charge-discharge cycle measurement, response time, and injection quantity at multiple rail pressure points. Supports mixed solenoid and piezo injector testing in the same 4-injector batch.

5. IQA Coding Function (Standard)

Built-in IQA coding database with 4,185 pre-loaded codes covering Bosch (1,174), Denso (2,375), Siemens (160), Delphi (438), and Cummins (28). Supports coding value writing and adjustment for remanufactured injectors during 4-injector batch testing.

6. Common Rail Pump Test (Optional)

Tests Bosch CP1, CP3, CP4 and other high-pressure common rail pumps with adjustable speed range and pressure control. Same workstation can switch between 4-injector test and CR pump test modes.

7. HEUI and EUI/EUP Test (Optional)

Optional HEUI injector test for Caterpillar C7, C9, 3126B, 3116 series and actuation pumps. Optional EUI/EUP/HPI test with cam box for heavy equipment fuel systems.

8. High Efficiency Multi-Injector Workflow

Single operator can complete 4-injector batch test in approximately the same time as 1-injector sequential test, achieving 4x productivity. Reduces labor cost per injector and increases workshop throughput for high volume service operations.

Multilingual Control System

The integrated control system supports 15 languages including Chinese, English, Spanish, Finnish, French, Italian, Korean, Polish, Portuguese, Russian, Simplified Chinese, Turkish, Bosnian, Arabic, and Croatian. Custom main interface options and customer LOGO are supported.

Application Coverage

The CR309-4 is designed for high-volume diesel workshops, OEM production lines, fuel injection service centers, and technical training schools that require batch injector testing capability. Compatible with injectors for Mercedes-Benz, BMW, VW, Audi, Ford, Toyota, Hyundai, and other passenger and light commercial diesel vehicles.

Technical Specifications

Main engine power 4KW, heating tube power 1KW, circulating pump power 0.18KW, power supply 220V/380V, solenoid valve drive current 0-30A per channel, frequency 50Hz/60Hz, maximum pressure 2800bar. Machine dimensions approximately 145x110x175cm with 4-injector accessory kit.

Warranty and Delivery

One-year warranty with lifetime technical support. Non-human damage within one year is covered by free accessory replacement. Delivery time 3-4 weeks. Plywood case packaging included.

1. 4 Injector Simultaneous Test - Standard configuration supports 4 common rail injectors tested simultaneously with 4 dedicated flow sensors, increasing workshop productivity by 4 times compared to single injector sequential testing.

2. Automatic Test Report Output - Generate comprehensive test reports for all 4 injectors simultaneously with single button operation including rail pressure profile, injection quantity, response time, and IQA coding values for each injector.

3. Built in 7500+ Test Data - Pre loaded database covering Bosch Denso Delphi Siemens Caterpillar Cummins MTU with 4185 IQA codes for coding and adjustment operations in remanufacturing workshops.

4. Piezo and Solenoid Mixed Test - Standard piezoelectric injector testing with full charge discharge cycle measurement, supports mixed solenoid and piezo injectors in the same 4 injector batch for flexible service operations.

5. Compact 4KW Design - Entry level power configuration ideal for small to medium high volume workshops and service centers with limited floor space, machine dimension 145x110x175cm.

6. Global Service Network - Multilingual control software in 15 languages, one year warranty with lifetime technical support via TeamViewer remote service.